Filling And Capping Machines

Product Details:

In-feed Turn Table Deliver Bottles One By One To The Moving Ss Conveyor. Bottles Come Into The Filling Point Through Ss Conveyor. Filling Nozzles Fill Pre Set Volume Of Liquid Into The Bottles. The Syringe Which Is Made Up Of Ss 304 Are Connected With Filling Nozzles Through The Pipe And Then The Nozzles Fill The Volume Of Which Is Set By The Operator. The Main Drive Consists Of A Gearbox Driven By Ac Motor & Through Controlled By An Ac Frequency Drive. The Speed Can Be Set In Terms Of Bottles Per Minute. The Conveyor Drive Consists Of Hallow Shaft. The Automatic Volumetric Liquid Filling Machine Is Fully Covered With Acrylic Cabinet.

Application: Food & Beverages, Oil Industries, Pesticide, Cosmetic, Chemicals, Packaging Industries And In Other Allied Company And Industries.

Salient Features:

• Compact Gmp Model.
• The Machine Contains Four Nozzles And Four Syringe.
• The Syringe Of Machine Is Made Of Ss 304 To Prevent From Corrosion.
• From Syringe, The Machine Can Fill From 30 Ml To 250 Ml And Above It The Machine Have Requirement Of Change Parts.
• The Production Rate Of Machine Per Minute Is 60 Bottles In 30 Ml.the Machine Contains One Separate Gear Box Motor For Conveyor.
• The Conveyor Belt Of Machine And Conveyor Is Made Up Of Ss 304.
• The Machine Contains Two Cylinders For Stopping Of Bottle When Filling Which Is Made Up Of Janatics Make.
• The Whole Structure Of The Machine Is Made Up Of Ss 304.

Product Details:

The Incoming Dry Vial Are Fed Through The Unscrambler And Suitably Guided On The Moving Delrin Slat Conveyor Belt At The Required Speed Of The Correct Placement Below Filling Unit.the Filling Unit Consists Of Filling Head, Syringes & Nozzles Which Are Used For Liquid Filling. A Star Wheel Is Provided Which Holds The Vial During Filling Operation. Syringes Are Mounted On Eccentric Block And Driving Through Bottom Main Gear Box. Volume Can Be Either Increased Or Decreased By Increasing Or Decreasing Stroke Length Of Piston As Per Filling Size. Liquid Will Reach To Filling Nozzles Through Silicon Transparent Pipe. Nozzle Will Be Having Up And Down Movement With Help Of Cam Mechanism And It Will Come Down When Vial Will Be Hold By Starwheel For Filling Operation And Starts Filling When It Starts To Move Up And After Completion Of Filling Operation, Star Wheel Delivers Four Vials Together On Conveyor For Rubber Stoppering Operation.

Salient Features:

• The Machine Is Fully Covered With Acrylic Cabinet.

• Suitable For The Filling Volume Of 2ml To 30ml.piston Pump Filling System.
• No Cross Contamination.
• All The Change Parts Made From Ss 316l & Frame Work By Ss 304.
• Variable Ac Frequency Drive For Speed Adjustment.
• Digital Vial Counter For Counting Production Output.
• In-feed Turn Table For Automatic Feeding Of Vials.
• On-line Mechanism.
• “No Vial-no Filling” System.
• “No Vial- Machine Stop” System.
• Iq/oq Documentation Can Be Provided.
• Plc With Graphical User Interface.

Application:

• This Automatic Servo-Based Vial Filling & Rubber Stoppering machine used in Pharmaceutical company only.

Product Details:

The Sterilized Powder Is Stored In Powder Hopper Is Agitated By Pair Of Mechanical Agitators For Maintaining Consistency And Uniform Bulk Density.the Powder Wheel Having Eight Ports Rotates At The Pre Determined Speed Below The Powder Hopper With Practically No Clearance. Powder Wheel Consist Of Piston In Each Port And Behind The Powder Wheel Vacuum Plate Is Provided There Is No Clearance Between Powder Wheel And Vacuum Plate Due To Back Spring Pressure. Precise Volume Of Powder Is Sucked In To The Port Of Powder Wheel During Vacuum According To The Piston Length Different Fill Size Can Be Achieved. The Filled Containers Are Immediately Separated On The Conveyor By Bottle Separator And Moves Further For Stoppering Operation. The Container Is Hold Firmly Between Pair Or Timing Belt To Pick Rubber Stopper From Exit End Of The Chute. Further The Container Is Passed Between Two Pressing Roller For Tight Fit Fixing Of Rubber Stopper.

Salient Features:

• Compact Gmp Model.
• “No Vial- No Filling” System.
• ±1% Filling Accuracy.
• Built-in Rubber Stoppering Unit Saves In The Sterile Area & Reduces The Length Of Laminar Flow.
• “no Stopper In Chute-machine Stops” System.
• All Motors Are Provided With Appropriate Contractors And Relays For The Protection Against Any Overload Or Jamming.
• Safety Clutch System To Avoid Bottle Breakage.variable A.c. Frequency Drive For Speed Control.
• All Parts And Assemblies Coming In Contact With Powder And Rubber Stopper Are Made Of Ss 316 and Easily Removable For Mandatory Autoclaving/sterilization.
• Ss Square Pipe Frame Structure To Avoid Vibration.
• All Driving Is Through High Quality Imported Gear Motor For Better Machine Performance Without Vibration Or Leakage Of Oil Of Area Floor From Gear Box.

Application:

• It's generally used to fill Dry Syrup Powder.

Product Details:

Automatic Rotary Powder Filling And Capping Machine Is Suitable For Glass, Pet, Hdpe.the Machine Works On Proven Time Tested Vacuum & Air Systems To Fill Powder In Bottle Achieving Higher Speed And Higher Accuracy. Machine With Unique Bottle Lifting & Neck Holding System Avoid Spillage Of Powder On Bottle Shoulder, Neck And Body Keeps Bottle Clean And Also Avoid Wastage Of Powder. Machine With Rotary Bottle Moving System Ensures Very High Speed Powder Filling Through Independent Moving Funnel Along With Bottles For Greater Speed & Performance Without Compromising Speed And Fill Accuracy. Machines With Unique Vibratory System Inside The Funnel Helps Filling Of Semi Free Flow Type Powder At Higher Speed.

Application:

• Spice Powder, Washing Powder, Wheat Flour, Rice Flour, Chemical powder, Medicine Powder, Coffee Powder, and all powder product etc.

Salient Features:

• A Complete Cgmp Model.
• “No Bottle-no Filling” System.
• Unique Continuous Motion Of Bottle Movement For Smoother Operation.
• Rotary Bottle Movement System With Rotary Funnel System.
• Funnel With Unique Vibration System For Filling Semi Free Flow Powder At Higher Speed.
• All The Contact Parts With Easy Removal System For Cleaning/autoclaving/sterilization.
• Machine Construction In Ss 304 Material.
• Filling Accuracy Of ±1% To 2 % Depending On Powder At Controlled Humidity Below 30% Rh.
• Automatic In Feed And Exit Of Bottles Through Star Wheel System.
• No Bottle At In Feed Conveyor-automatic Machine On/off System.
• Low Air-machine Stop System, Low Vacuum- Machine Stop System & Low Cap Level-machine Stop System.
• Automatic Cap Feeder On-off System To Avoid Damage To The Cap Avoiding Extra Movement.
• Toughened Glass Safety Cabinet And Blower For Dust Extraction.

Product Details:

P mech Engineers Introduces State-of-art Automatic Auger Type Powder Filling Machine For Filling Large Volume Powder Into Containers.machine Is Widely Uses In Pharmaceutical, Cosmetics, Veterinary, Herbal & Food Industries. We Are Having Two Type Of Model, First Is Automatic Single Head Auger Type Powder Filling Machine Which Provides Output Of 2000 Bottles/minute. Other Is Automatic Double Head Auger Type Powder Filling Machine Which Provides Output Up To 3500 Bottles/minute. This Robust Design Built From Stainless Steel Material For Long Life And Gmp Compliance.

Application: Pneumatically Operated With Belt Driven System To Pack Powders Like Wheat Flours, Gram Flour, Maida, Skimmed Milk Powder, Whole Milk Powder, Dairy Whitener, Corn, Flour, Custard Power Ground Spices, Coffee Powder, Herble Powder, Instant Mixes, Detergent Powder, Chemical & Pesticide Powders, Pharmaceutical Powder, White Cement.

Salient Features:

• A Complete Cgmp Model.
• “No Container- No Filling” System Eliminates Wastage Of Costly Powders.
• Machine Can Be Operated In Single Stroke To Four Stroke And Provide Output Up To 50 Fills Per Minute With An Accuracy Of ±2% Depending Upon Powder Type And Fill Size.
• All The Parts Which Are Coming In Contact With The Product Are Made Out Of Ss 316 Material And Easily Removable For Mandatory Autoclaving/sterilisation.
• Totally Enclosed Heavy Steel Structure Body To Avoid Any Vibration.
• Variable Ac Frequency Drive To Control The Speed Of The Conveyor.
• Endless Conveyor Belt To Prevent Jamming Of Assembly Due To Spillage Of Powder.
• The Structure Of The Machine Made Up Of Ss 304 Material.
• The Machine Is Fully Covered With Acrylic Cabinet.

Product Details:

High Speed Automatic Vial Aluminium Cap Sealing Machine Is Suitable For Flip-off Cap Sealing Of Injectable Glass Vials.this High Speed Flip-off Cap Sealing Machine Is Uses In The Pharmaceutical, Veterinary And Biotech Industry For Performance & Gmp Demanding Customers. Vial Cap Sealing Machine Can Be Attached To Vial Filling Machine And Vial Labelling Machine In Order To Become Part Of Complete System Of Sterile Vial Filling Line. Vial Cap Sealing Machine Can Work Either In Production Line Or Can Work As Independent Machine Separately. Machine Suitable For Applying Aluminium Caps On The Different Sizes Of Vials With Help Of Change Parts.

Salient Features:

• Complete Cgmp Model.
• “No Stopper On Vial Before Sealing – Machine Stop” System.
• “No Seal In Chute-machine Stop” System.
• Single Motor Synchronises Conveyor, Star Wheels And Platform Turret And Speed Can Be Varied Panel.
• Parts Coming In Contact With The Vial/ Aluminium Cap/ Exposed To The Atmosphere Are Made Out Of Stainless For Good Housekeeping & Gmp Accordance.
• Spring Loaded Free Spinning Sealing Rollers Eliminates Any Damage To Aluminium Caps And Also Allows Greater Flexibility Of Variation In The Container Neck Diameter.
• Sealing Pressure Can Be Varied To Suit Different Gauges And Sizes Of Aluminium Caps.
• Variable Ac Frequency Drive For Speed Adjustment.digital Counter For Counting Number Of Sealed Vials.
• A Special Clutch Device Is Incorporated On The In Feed Worm And Star Wheel System For Stoppage Of Machine In The Event; Vial Is Over Turned Or Over Diameter.

Application:

• Used to sealing bottle in Pharmaceuticals Industries, Food Industries, Dairy Industries, Agro Chemicals Industries and Beverage Industries, etc.

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Semi Automatic Four Head Liquid Filling Machine

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